Small-Batch ALD Coatings for Prototypes and R&D

Test the idea before committing to production

Atomic Layer Deposition is a thin-film coating process known for producing highly uniform, conformal coatings with precise thickness control.

Because the coating forms through sequential surface reactions, ALD can provide coverage across complex shapes, recessed features, internal surfaces, and other geometries that may be difficult to coat uniformly using line-of-sight deposition methods.

ALD may be a strong fit when your project requires:

  • Uniform coverage on complex geometries

  • Precise control of coating thickness

  • Thin, conformal barrier layers

  • Coating of small or non-standard samples

  • Early-stage material or design evaluation

  • Prototype quantities before production development

Prototype Quantities

Small-batch ALD coating may be useful for:

Test coupons • Prototype components • Small wafer batches • Sensors and electronic surfaces • Medical device components • Optical components • Aerospace and space hardware • Proof-of-concept samples • Research and university projects

ALD Coatings

Our goal is to provide a practical path for customers who need enough coated material to evaluate an idea, generate data, or make the next engineering decision.

Aluminum Oxide — Al₂O₃

Al₂O₃ is one of the most widely used ALD materials. It can provide a thin, conformal barrier layer while also offering useful dielectric and passivation properties.

Potential applications include:

  • Moisture and environmental barriers

  • Surface passivation

  • Dielectric layers

  • Electrical insulation

  • Corrosion and surface protection

  • Sensor and semiconductor applications

Titanium Dioxide — TiO₂

TiO₂ is a ceramic thin film used across optical, electronic, sensing, and surface-functional applications.

Potential applications include:

  • Dielectric layers

  • Optical surfaces

  • Sensor components

  • Photocatalytic surfaces

  • Surface functionalization

  • Protective ceramic films

Is ALD right for your project?

Contact our engineering team to discuss your sample, application, and coating requirements.